custom Water blocks

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • properchopper
    • Apr 2007
    • 6968

    #61
    ESC watercooling discussions have been some of the most lively ones ever. As an observer, participant, T-180 cooling plate modder, and racer who depends on ESC integrity I have some observations. Some will disagree but I'm good with that.

    To begin with, just about every cooling design on most of the bread-and-butter escs commonly utilized are not very efficient given the physical layouts of the FET's and the cooling apparati and the border between them. Cutting right to the bottom line, watercooling as it's now generally configured may help some but it will never rescue a setup that overworks the esc. Get your setup correct and let 'er rip, period.

    Modding the cooling plate as discussed here may have some effect but I doubt it. I've not seen any data or trials to back up claims such as : "Now, you can really squeeze all the power from your setup, your speed controller will NOT overheat and cut the power anymore. " (from the site being linked to above.) Show me some verification and I'll retract my skepticism, along with forking over the $66.07 USD the advertised modded plate sells for. Or not, given that I modded the stock plate on my P-Mono T-180 for roughly $ 0.06 cents and it has a bigger flow chamber than the one being advertised in the link.

    And, while not a genuinely mass-replicated, statistically verified experiment, here's what I found :

    With TWO absolutely identical P-Monos from bow to prop-nut (I know since I built them both), one with an unmodified T-180 and one (mine) with the full-flow water passage T-180 mod (pictures on request), they always could do mill + 6 laps on the 1/6 mile course when air temps stayed in the 80 degree F zone. Then one time a race was run when the temps were mid 90 degree F. BOTH boats thermaled EXACTLY at the same time and place on the fifth lap coming around the last turn. We both propped down to the same smaller prop and EXACTLY the same thing happened. I really wished that with my high-flow cooler mod that I was able to " really squeeze all the power from your {my} setup, your {my} speed controller will NOT overheat and cut the power anymore." Didn't happen

    Going further, I've done experimental testing to find out ways to keep the Ltd (spec) motors from overheating and burning stators since I race several Ltd classes. Fans blowing on or extracting air to/from the motor, even made an "ice tube" to chill the water flowing to the motor can. Zilch, Nada.

    So, for now, I'll sit back and see if there's some convincing evidence that there's a better way. I hope there is but until then I'll continue to configure my setups to reside in thermal happyland.

    Tony
    Last edited by properchopper; 01-03-2014, 01:37 AM.
    2008 NAMBA P-Mono & P-Offshore Nat'l 2-Lap Record Holder; '15 P-Cat, P-Ltd Cat 2-Lap
    2009/2010 NAMBA P-Sport Hydro Nat'l 2-Lap Record Holder, '13 SCSTA P-Ltd Cat High Points
    '11 NAMBA [P-Ltd] : Mono, Offshore, OPC, Sport Hydro; '06 LSO, '12,'13,'14 P Ltd Cat /Mono

    Comment

    • keithbradley
      Fast Electric Addict!
      • Jul 2010
      • 3663

      #62
      Originally posted by paultbg
      You need to have a separator between inlet / outlet, otherwise the cold water will exit sooner that you want, not cooling the whole surface.
      ^^^This is a basic principle in dual pass heat exchanger/cooler design. Typically if a separator is not being used, it is on a design where the outlet and inlets are on opposite sides (single pass).
      In a design like those shown in this thread, however (big square block with a common contact area, regardless of flow design), it's not going to make a big difference either way.
      www.keithbradleyboats.com

      Comment

      • paultbg
        Senior Member
        • Mar 2012
        • 103

        #63
        I do not know the whole design / testing / manufacture story behind this product but I was one of the testers. My particular setup was Osprey boat with Leo 4082 1600 kv on 5S, Octura X445, 4x 8000 mAh batteries. I know that this is not the proper setup for this boat and I should have a HV setup. Still, when you compare the costs of a regular setup with T180 and a HV setup with any good HV ESC my decision is easy to understand. So, in my case, the esc was always thermalling after 2-3 minutes (using roughly 30% of the batteries). That’s why I have received one for testing. I have run 2 tests in the same day, few hours apart. Everything was the same, the boat, setup, batteries even the ESC was the same. The ambient temp was ~ 1-2 degrees Celsius warmer on the second test. The cell / voltage detection was disabled all the time.
        In the first test ( the original top) the ESC thermalled after 3 minutes and the temp measured within 30 seconds at the heatsink level was 70-75 degrees Celsius.
        Then I have charged the batteries and in the same time changed the heatsink, putting the new one.
        In the second test with the new top I have been able to run full time (more than 8 minutes). The temp measured again in the first 30 seconds was 45-50 degrees. The batteries have also 25-30% power left. Sure, the cables between the ESC and motor where very hot (~70-80 degrees Celsius). Also, maybe an important detail is that I am picking the water from 2 pickups mounted on the transom, I am not using the rudder ones.
        Now, I am not claiming that this was a pro test. It was just my test and those where my results. Maybe other testers have different results.
        Also the guy told me that they have tested 3 different versions: this U shaped version, the full hole version ( no divider inside) and one version where the serpentine was M shaped. It seems that after the tests, this U shaped version was the best one from the lot.
        As for doing in home, I am sure that is a lot cheaper but only if you know how to do it and you have the skills & tools to do it. That is not for me as I do not have any of them. I can not comment on the selling price as I do not have any details but as others have already flagged, it is not cheap to machine parts not to mention the cost of the materials : durall block, 4 nipples, bottom plate, painting, profit, etc.

        Comment

        • Jeff Wohlt
          Fast Electric Addict!
          • Jan 2008
          • 2716

          #64
          The real key to any of this is CONTACT with Fets. I have seen where many do not ever come in contact with the cooling plate. Just my 2 cents. Any amount of water thru a plate will keep temps at bay. We even experimented with cooling the water in a closed lope system with a pump. Only needed if you are runninng in water that is 90 degrees plus. I still like a pump idea that is cooling as soon as it is in the water and then even idling back or stopped.
          www.rcraceboat.com

          [email protected]

          Comment

          • paultbg
            Senior Member
            • Mar 2012
            • 103

            #65
            A quick update with some images of the final product and a new lower price!!!





            You can find the product here:


            Regards

            Comment

            Working...