coopers shocker build #2

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  • RCKong
    Fast Electric Addict!
    • Sep 2009
    • 1545

    #91
    cool, so you could heat shape it. I've worked with both and plexi chips and cracks quite a bit. I've yet to see lexan crack or split

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    • Cooper
      Fast Electric Addict!
      • Jan 2011
      • 1141

      #92
      Yes it seems like they both have same or similar properties when heating and shaping. When heated both were same, when cold the plex was more brittle like u said, and the lex it said you could use regular wood bits and cutting tools. Looks like lexan is easier to work with when cold, cutting, drilling, ect..

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      • Cooper
        Fast Electric Addict!
        • Jan 2011
        • 1141

        #93
        well no turnig back now! im getting another hatch for insurance when i do some speed runs. i got yelled at for running the dremmel in the study and its gettin late so till tomorrow ill start working on cutting up the hatch. boat windshield pics 022.jpgboat windshield pics 021.jpg

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        • Cooper
          Fast Electric Addict!
          • Jan 2011
          • 1141

          #94
          Originally posted by Cooper
          Yes it seems like they both have same or similar properties when heating and shaping. When heated both were same, when cold the plex was more brittle like u said, and the lex it said you could use regular wood bits and cutting tools. Looks like lexan is easier to work with when cold, cutting, drilling, ect..
          Keeping the Water Out
          Precisely because Lexan is so flexible, windows made from Lexan are notoriously difficult to keep sealed. Plexiglass windows are less likely to develop leaks.

          Scratch Resistance
          Because Lexan is relatively soft, it scratches far more quickly that Plexiglass. Even saltwater spray will cause enough damage to eventually obscure a window made from Lexan.

          UV Resistance
          Lexan is less resistant to ultraviolet (UV) light and degrades more quickly than Plexiglass.

          Price
          Lexan costs up to 30 percent more than Plexiglass. Moreover, because it deteriorates more quickly than Plexiglass, it will need to be replaced more often.

          In Short
          In marine glazing applications where strength is critical--such as fitting windows and ports on a blue-water vessel--Lexan may be more appropriate than Plexiglass. In these situations, however, boaters should also consider tempered and laminated glass. For most recreational marine applications, Plexiglass is sufficiently strong, requires less maintenance, lasts longer and is less expensive.

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          • Cooper
            Fast Electric Addict!
            • Jan 2011
            • 1141

            #95
            boat windshield pics 023.jpgboat windshield pics 024.jpgboat windshield pics 025.jpgboat windshield pics 026.jpgboat windshield pics 027.jpg

            got the easy part done.

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            • srislash
              Not there yet
              • Mar 2011
              • 7673

              #96
              I like it Coop,you are gonna have to run some interior lights.

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              • RCKong
                Fast Electric Addict!
                • Sep 2009
                • 1545

                #97
                wow, NICE... how did you cut it so clean ? did you have to file a bunch ?

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                • Cooper
                  Fast Electric Addict!
                  • Jan 2011
                  • 1141

                  #98
                  Originally posted by RCKong
                  wow, NICE... how did you cut it so clean ? did you have to file a bunch ?
                  Thanks, I spent a lot of time marking out the lines. Pretty hard to measure complicated convex curves with a straight edge and calipers. I dremmeled the corners then close to edges. New sharp cutting bit and steady hand. I got my corners first then with lots of eyeballing and some filling I ground down the sides to match. I do have a question for you, I've never painted or cleared cf before. How should I prep? Sand down with 400, 600, 1000? Then clear?

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                  • Cooper
                    Fast Electric Addict!
                    • Jan 2011
                    • 1141

                    #99
                    boat windshield pics 028.jpg

                    now this was the hard part. i got 99% of the holes lined up, its that 1% that makes the whole thing look bad. but i dont think it will be noticable. lots of measuring .

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                    • Cooper
                      Fast Electric Addict!
                      • Jan 2011
                      • 1141

                      #100
                      i started some paint prep work, but you can see for the most part what she will look like. i need to pick up some more bolts tomorrow, and they really dont add that much weight. the bolts are just slid into the holes so they are not flush or down the whole way.

                      boat windshield pics 034.jpgboat windshield pics 032.jpgboat windshield pics 031.jpgboat windshield pics 030.jpgboat windshield pics 029.jpg

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                      • RCKong
                        Fast Electric Addict!
                        • Sep 2009
                        • 1545

                        #101
                        Thats sick man... If I ever need one of these done I'm gonna send it to you

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                        • Cooper
                          Fast Electric Addict!
                          • Jan 2011
                          • 1141

                          #102
                          Originally posted by RCKong
                          Thats sick man... If I ever need one of these done I'm gonna send it to you
                          That means a lot! Thanks man! Originally I was planing on six windows, with five columns. As I started marking it out it seemed like the two windows towards the back were going to be pretty small. I think they would have been overshadowed by the hardware. I dont know, what do you think? I'm going to come up with something, paint or something, trim? Something like that to fill in the area where the window depression is towards the back if I don't cut another window. I dont think I should cut the back windows in, I think it looks good now.?? Any ideas....

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                          • Cooper
                            Fast Electric Addict!
                            • Jan 2011
                            • 1141

                            #103
                            Iv got an idea, I'll be back in about ten minuets,

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                            • Cooper
                              Fast Electric Addict!
                              • Jan 2011
                              • 1141

                              #104
                              i thought something like this purely for aesthetics, the one would be blackened in the channels and polished on the tops and sides, the other idea just polished. no bolts just attached. almost looking like a canopy vent of some sort.

                              boat windshield pics 035.jpgboat windshield pics 036.jpgboat windshield pics 037.jpgboat windshield pics 038.jpgboat windshield pics 039.jpg

                              Comment

                              • srislash
                                Not there yet
                                • Mar 2011
                                • 7673

                                #105
                                Where are you finding this stuff? That looks great Cooper.I love the hardware and totally think another window would be too much.What are you going to use for clear?I used U-pol #1 on my Shocker
                                Fightercat 005.jpg
                                It turned out pretty good.

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