Closed loop cooling

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  • drwayne
    Fast Electric Addict!
    • May 2008
    • 2981

    #1

    Closed loop cooling

    54+ twin cat LMT 12S x457+ dreaming 90+mph

    closed loop cooling
    Water or glycol.. any details/reasons why/not ?

    Thanks .. !
    Wayne Schutte PhdCSE BaSE BaEE. Australian, & damn proud of it YOUTUBE
    @ 36" H&M Maritmo twin1512/1800 6S1P 88mph @ 40" drag hydro#1 twin 5692 12S1P .....always for fun @
  • LuckyDuc
    Team Ducati Racing
    • Dec 2008
    • 989

    #2
    Electric pump circulating denatured alcohol with dry ice pellets added to the tank.

    Comment

    • drwayne
      Fast Electric Addict!
      • May 2008
      • 2981

      #3
      I want to race this, not drink it. !
      Dry ice expands during melt.. a sealed system here, m8.
      My 1:1 jetboat has a heat exchanger .. but the practicality of that here is doubtful.

      Thx for the thought !
      W
      Wayne Schutte PhdCSE BaSE BaEE. Australian, & damn proud of it YOUTUBE
      @ 36" H&M Maritmo twin1512/1800 6S1P 88mph @ 40" drag hydro#1 twin 5692 12S1P .....always for fun @

      Comment

      • raptor347
        Fast Electric Addict!
        • Jul 2007
        • 1089

        #4
        I've seen it done in a big cat with just ice and water. Very effective. Mr. U did a great job with the setup.
        Brian "Snowman" Buaas
        Team Castle Creations
        NAMBA FE Chairman

        Comment

        • LuckyDuc
          Team Ducati Racing
          • Dec 2008
          • 989

          #5
          Re: Dy ice and alcohol... If you put a top side vent on the tank the gas can leave through it.

          Comment

          • Fluid
            Fast and Furious
            • Apr 2007
            • 8011

            #6
            Dry ice and alcohol risks over-cooling the ESC, causing breakage of parts and epoxy not designed for sub-zero temps. Far better to use ice and water; both have a high specific heat, meaning they absorb a lot of heat over time; both are easily obtained and are not flammable. We don't need or want the ESC and motor to be too cold.



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            Comment

            • keithbradley
              Fast Electric Addict!
              • Jul 2010
              • 3663

              #7
              Originally posted by drwayne
              any details/reasons why/not ?

              Thanks .. !
              Reason why not?
              I don't get why people keep bringing this up.

              You're working completely backwards by going to a closed loop system. You have an extremely large supply of cool water, the only reason to circulate the same water is if you were using it to heat something. You're ignoring the one advantage boats have and handicapping yourself.
              www.keithbradleyboats.com

              Comment

              • Prop-a-Gator
                Senior Member
                • Feb 2012
                • 163

                #8
                I too like to contemplate complex, breakthrough water cooling designs but water and ice is still probably best for a closed system. The phase change absorbs a tremendous amount of heat, and you know it's compatible with your cooling components. For SAW purposes on a boat that size, you probably have plenty of room for enough water & ice to last longer than your batteries. Easy enough to replenish between heats if you design for it. No need for any external heat exchanger since your medium will be colder than ambient.

                Edit: I understood the OP to be asking about cooling media for a closed loop - not whether or not to use a closed loop system. I presume he has his reasons. (less drag?)
                Disclaimer: I hereby accept the potential loss of motor, ESC, entire boat, or credit rating, and forfeit all expectations of success.

                Comment

                • srislash
                  Not there yet
                  • Mar 2011
                  • 7673

                  #9
                  Originally posted by keithbradley
                  Reason why not?
                  I don't get why people keep bringing this up.

                  You're working completely backwards by going to a closed loop system. You have an extremely large supply of cool water, the only reason to circulate the same water is if you were using it to heat something. You're ignoring the one advantage boats have and handicapping yourself.
                  Keith,the Doc is in Australia and it never drops below 30 degrees celsius. We are lucky in the cooling aspect near the 49th parallel with cool water temps.Granted sometimes too cool(solid).
                  Shawn

                  Comment

                  • properchopper
                    • Apr 2007
                    • 6968

                    #10
                    Originally posted by raptor347
                    I've seen it done in a big cat with just ice and water. Very effective. Mr. U did a great job with the setup.
                    You can see the plastic bottle water resevoir in the back of the boat. Kevin and Gilbert are impeccable builders, and now hold a SAW record with this HPR.

                    Zi6_0532-1.jpg
                    2008 NAMBA P-Mono & P-Offshore Nat'l 2-Lap Record Holder; '15 P-Cat, P-Ltd Cat 2-Lap
                    2009/2010 NAMBA P-Sport Hydro Nat'l 2-Lap Record Holder, '13 SCSTA P-Ltd Cat High Points
                    '11 NAMBA [P-Ltd] : Mono, Offshore, OPC, Sport Hydro; '06 LSO, '12,'13,'14 P Ltd Cat /Mono

                    Comment

                    • drwayne
                      Fast Electric Addict!
                      • May 2008
                      • 2981

                      #11
                      Originally posted by srislash
                      Keith,the Doc is in Australia and it never drops below 30 degrees celsius. We are lucky in the cooling aspect near the 49th parallel with cool water temps.Granted sometimes too cool(solid).
                      Shawn
                      Hi.
                      Im at the 35th ... in what is acknowledged as the driest state of the driest continent on Earth... and I run rc boats.. go figure the sense in that !
                      My summers range 30->45'c (85-120'f)
                      However, when days are that hot I tend to stay near the bar frisge

                      Closed loop cooling, because.. ...
                      1. cools things when speeds are slow.. esc heat more at partial throttle....
                      2. when water tempt is high ( +25'c +78'f) , cooling is dar less efficient
                      3. in 3 years Ive fried 2 esc due pickup blockages
                      4. I need ballast ( 55+ cat )
                      5. I thrive on complexity ( Phd Robotics )
                      6. consistency of water temp.. no high flow then slow flow scenarios .

                      I already have 6V pumps and water bags ( Sub ballast tanks) etc.
                      good for 1L/min ( 1Gal in 3.6min )
                      These shoot water 6' into air from 5/32 pipe.. water pickups dont get that range .. barely 18" at best. !

                      contemplating 1/2 Gal (2L) closed loop fed to both esc via 2 pumps etc.

                      asked here for that light bulb moment in case what I plan has flaws !

                      Thx




                      Im angling for ideas / experience / observations.

                      .
                      Wayne Schutte PhdCSE BaSE BaEE. Australian, & damn proud of it YOUTUBE
                      @ 36" H&M Maritmo twin1512/1800 6S1P 88mph @ 40" drag hydro#1 twin 5692 12S1P .....always for fun @

                      Comment

                      • keithbradley
                        Fast Electric Addict!
                        • Jul 2010
                        • 3663

                        #12
                        Something you might want to consider if you haven't already:

                        If you use a tank to store your half gallon of water, consider using a series of dividers inside the tank with small holes drilled in the bottom. If you have no dividers and a decent mass of water, you may experience handling issues from the sloshing water.

                        I assume you are using ice water and no heatexchanger, as you obviously won't get a heat exchanger to cool the water better than lake temperature. The dry ice or alcohol ideas aren't bad. You could use a large water cooling plate mounted in an methanol bath or in dry ice to act as a heat exchanger. It's definitely over-complicated but I assume that's what you are going for.
                        www.keithbradleyboats.com

                        Comment

                        • JIM MARCUM
                          Senior Member
                          • Jun 2011
                          • 773

                          #13
                          Gd'ay Aussie Doc Wayne. Your work is very interesting. Exactly what type/brand of water pumps are you using? I need to know where to buy a couple. I'd like to duplicate your closed loop system to cool the ESC only in my 10S2P 56" Seagad SAW cat (pic above).

                          Im considering using dry ice & methanol in a +- quart, baffeled container. Is Jay "Fluid" correct: "Dry ice and alcohol risks over-cooling the ESC, causing breakage of parts and epoxy not designed for sub-zero temps."? My ESCs have no moving parts, so what's to break?

                          I will be running twin Castle Hydra ICE2 200 Amp escs, Twin Turnigy 240 Amp ESCs for backups if the Castles smoke.

                          The next SAW for me is in October in LA. Legg Lake temp will likely be mid to upper 70s, and is only 10' deep. Opinions please! JIM
                          JIM MARCUM: NAMBA 777; EX? SoCal FE Racers Club; D-19; Official 2012 NAMBA FE Nationals Rescue Diver; Purple Heart Viet Nam Vet; Professional SCUBA/HOOKA Diver, KELCO, 1973-1978; BBA 1978, Magna Cum Laude; MBA 1980 w/honors; Retired DOD GS1102-12 Contract Specialist

                          Comment

                          • properchopper
                            • Apr 2007
                            • 6968

                            #14
                            Originally posted by JIM MARCUM
                            Gd'ay Aussie Doc Wayne. Your work is very interesting. Exactly what type/brand of water pumps are you using? I need to know where to buy a couple. I'd like to duplicate your closed loop system to cool the ESC only in my 10S2P 56" Seagad SAW cat (pic above).

                            Im considering using dry ice & methanol in a +- quart, baffeled container. Is Jay "Fluid" correct: "Dry ice and alcohol risks over-cooling the ESC, causing breakage of parts and epoxy not designed for sub-zero temps."? My ESCs have no moving parts, so what's to break?

                            I will be running twin Castle Hydra ICE2 200 Amp escs, Twin Turnigy 240 Amp ESCs for backups if the Castles smoke.

                            The next SAW for me is in October in LA. Legg Lake temp will likely be mid to upper 70s, and is only 10' deep. Opinions please! JIM

                            My opinion only (after attending close to twenty SAW's) :

                            The majority of SAW boats don't use cooling ; short runs make it pretty much a luxury.

                            Gilbert and Kevin's HPR is not a purpose-built SAW boat; they do run it for sport so their longer runtimes make the closed loop system appropriate.

                            Hyper cooling won't save an overstressed setup.

                            Just my 2 rupies
                            2008 NAMBA P-Mono & P-Offshore Nat'l 2-Lap Record Holder; '15 P-Cat, P-Ltd Cat 2-Lap
                            2009/2010 NAMBA P-Sport Hydro Nat'l 2-Lap Record Holder, '13 SCSTA P-Ltd Cat High Points
                            '11 NAMBA [P-Ltd] : Mono, Offshore, OPC, Sport Hydro; '06 LSO, '12,'13,'14 P Ltd Cat /Mono

                            Comment

                            • scottw
                              Member
                              • Dec 2011
                              • 49

                              #15
                              Tony

                              is there a build thread on that HPR?

                              scott

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