Taking a lead from JPirami I upgraded the ESC in both my Spartans. I didn't even bother powering up the stock system. Just stripped them down, and upgraded out of the box.
I thought I would post the mod along with some photos to assist others, who may be considering this upgrade, on what is needed, and perhaps my approach will spark your creative genius to come up with your own unique solution.
This is not to overshadow JP, who has been pioneering mods on the Spartan and posting here for the benefit of all of us. he was first, and his mod is similar, he just used some different materials.
The 180 amp ESC is too large to fit into the tray and sit nicely on the bottom. You need to build up the tray by 9-10mm (approx. 3/8") to support the ESC and allow the PC board to clear the top rail of the tray.
Mounting Plate:
I decided to make a mounting plate out of Lexan. Since i wasn't certain how much lift I was going to get from the other materials I planned on using I picked up some 1/4" and 1/8" scrap Lexan from a local glass shop. It cost me a $5 donation to their coffee fund.
I cut two squares approx. 5.2cm x 4.8cm from each thickness of Lexan, Then drilled and countersunk the corners of the 1/4" plate so it could bolted to the Spartan component tray. I didn't bother drilling the 1/8" plate, I figured if I needed the extra height I would epoxy it to the bottom of the 1/4" plate and drill through before mounting.
1/4" Lexan Mounting plate Drilled and Countersunk

Fitment of 1/4" Lexan Plate

As you can see in the photos the plate fits nicely between the side rails and the existing mounting tabs.
Installing the Mounting Plate
Originally I was planning to epoxy the plate onto the tray, but decided I didn't want it to be that permanent, in case I wanted to change thinge up down the road.
Then I debated whether I should bolt it in, or use double sided mounting tape. JP had recommended 3M automotive moulding strip adhesive tape, but i couldn't locate any around town.
I finally decided to use both mounting tape and bolts. I'm certain if a good mounting tape is used the bolts are a bit of overkill. I choose to use both, partially to gain the extra 1/16" of an inch or so in height that the tape thickness gave me.
I mounted the plate using Lepages No More Nails double sided tape, then drilled through the tray and bolted everything in place with 3mm stainless steel bolts, washers, and lock nuts. Just snug, not overtight, I wanted to keep the extra height.
!/4' Lexan Plate Mounted in Place

Mounting the ESC
I decided to mount the ESC using self adhesive Velcro strips. They gave me the thickness I needed for height, provide some vibration damping, and facilitate easy removal of the ESC.
I placed the Velcro on the bottom of the ESC then lined it up on the plate, and pressed it into place.
As you can see in the photo, I had one strip on a bit crooked.
Velcro strips in place

ESC Mounted in Place

In the photo below you can see the height of the various layers of materials used. The top of the Lexan plate is just above the lower rail, and the PC board on the ESC just nicely clears the top rail. (without the double sided sticky tape underneath, the 1/4" plate is pretty much flush with the bottom rail)
Spacing on the ESC

Kevin
Continued next post Due to Too Many Photos
I thought I would post the mod along with some photos to assist others, who may be considering this upgrade, on what is needed, and perhaps my approach will spark your creative genius to come up with your own unique solution.
This is not to overshadow JP, who has been pioneering mods on the Spartan and posting here for the benefit of all of us. he was first, and his mod is similar, he just used some different materials.
The 180 amp ESC is too large to fit into the tray and sit nicely on the bottom. You need to build up the tray by 9-10mm (approx. 3/8") to support the ESC and allow the PC board to clear the top rail of the tray.
Mounting Plate:
I decided to make a mounting plate out of Lexan. Since i wasn't certain how much lift I was going to get from the other materials I planned on using I picked up some 1/4" and 1/8" scrap Lexan from a local glass shop. It cost me a $5 donation to their coffee fund.
I cut two squares approx. 5.2cm x 4.8cm from each thickness of Lexan, Then drilled and countersunk the corners of the 1/4" plate so it could bolted to the Spartan component tray. I didn't bother drilling the 1/8" plate, I figured if I needed the extra height I would epoxy it to the bottom of the 1/4" plate and drill through before mounting.
1/4" Lexan Mounting plate Drilled and Countersunk

Fitment of 1/4" Lexan Plate

As you can see in the photos the plate fits nicely between the side rails and the existing mounting tabs.
Installing the Mounting Plate
Originally I was planning to epoxy the plate onto the tray, but decided I didn't want it to be that permanent, in case I wanted to change thinge up down the road.
Then I debated whether I should bolt it in, or use double sided mounting tape. JP had recommended 3M automotive moulding strip adhesive tape, but i couldn't locate any around town.
I finally decided to use both mounting tape and bolts. I'm certain if a good mounting tape is used the bolts are a bit of overkill. I choose to use both, partially to gain the extra 1/16" of an inch or so in height that the tape thickness gave me.
I mounted the plate using Lepages No More Nails double sided tape, then drilled through the tray and bolted everything in place with 3mm stainless steel bolts, washers, and lock nuts. Just snug, not overtight, I wanted to keep the extra height.
!/4' Lexan Plate Mounted in Place

Mounting the ESC
I decided to mount the ESC using self adhesive Velcro strips. They gave me the thickness I needed for height, provide some vibration damping, and facilitate easy removal of the ESC.
I placed the Velcro on the bottom of the ESC then lined it up on the plate, and pressed it into place.
As you can see in the photo, I had one strip on a bit crooked.
Velcro strips in place

ESC Mounted in Place

In the photo below you can see the height of the various layers of materials used. The top of the Lexan plate is just above the lower rail, and the PC board on the ESC just nicely clears the top rail. (without the double sided sticky tape underneath, the 1/4" plate is pretty much flush with the bottom rail)
Spacing on the ESC

Kevin
Continued next post Due to Too Many Photos
Comment