New cooling gimmics

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  • gr8evo
    Member
    • Jan 2013
    • 41

    #31
    This thing is just cool. It would be great for running a fe esc in a car,buggy, truck etc.

    Revolt 30--60mph
    Daytona 36--79mph
    MG24--59mph

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    • ReddyWatts
      Fast Electric Addict!
      • Apr 2007
      • 1711

      #32
      Coolant Flow Rate on closed automobile systems

      *!**Looking at the previous expression, we can see that slowing the coolant down is the wrong way to go.*!** If the heat load is constant, lowering the flow will increase the temperature drop through the radiator, making the bottom tank, or radiator outlet, temperature less than before. If the bottom tank temperature goes down, the top tank temperature must go up to maintain approximately the same average core temperature so that the heat load may be transferred to the cooling air.*!** At the reduced power setting it would rise above 190 degrees F and at 240 hp the engine would be overheating worse than before.*!** In fact, because the lower flow rate results in lower coolant velocity and less “scrubbing action” in the tubes, the average coolant temperature must rise slightly in order to transfer the heat load from the coolant to the cooling air, making matters even worse.

      What would happen if we increase the coolant flow?*!** Will it go through the radiator so fast that there won’t be time for cooling to take place?*!** Not at all, from the expression, we can see that if the heat load is constant, increasing the coolant flow rate will reduce the coolant temperature drop through the radiator, resulting in a higher bottom tank temperature.*!** If the bottom tank temperature is increased, the top tank temperature must go down to maintain approximately the same average core temperature.*!** This is what we were hoping to achieve.*!** With the top tank temperature now less that 190 degrees F at the reduced power point, we can expect*!** that the system will be better able to run at 240 hp without overheating,*!** In fact,*!** because*!** the increased coolant flow rate results in a higher coolant flow velocity and better “scrubbing action” in the tubes, the average coolant temperature decreases slightly while transferring*!** the same heat load to the cooling air, further lowering the top tank temperature, resulting in better cooling performance.*!**

      From this we see that increasing the coolant flow rate will result in better heat transfer performance.*!** There are some cautions to be observed in increasing coolant flow rate, however.*!** Going too far may result in aeration and foaming of the coolant, possible damage to the radiator by overpressure, cavitation of the pump, due to excessive pressure drop through the radiator, and erosion of the radiator tubes.*!** The ideal coolant flow rate is one that will provide optimum coolant flow velocity through the radiator tubes in the range of 6 to 8 feet per second.*!** Flow velocities above 10 feet per second should be avoided.
      ReddyWatts fleet photo
      M1 Supercat - Neu 1527 1Y, 8s / Mean Machine- Feigao 580, 8s, 120 HV esc
      Mean Machine - Feigao 540 14XL, 8s, 100 amp HV esc, X537/3

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