" did I get screwed" follow up report

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  • donhuff
    Senior Member
    • Dec 2014
    • 561

    #1

    " did I get screwed" follow up report

    I read Johnc's thread about a leopard that did not run after he bought it. And I PMed him to see if I could buy the motor from him cause I use a Leopard 4074 in my P-mono, it's the very first FE motor that I ever bought, and I thought it would be good to have a spare. I burned mine up at the Michigan nats because the boat took a dunk but came back up and went on to get within 30 feet of the finish line......and stopped The batteries slid forward about three inches cause I didn't have them secured very well.

    I have won a lot of races with that old Leopard so when I got back home, I set forth to rewind it and get it back into the action. I was able to put a good bit more wire into it as the Leopards are not very full from the factory. And of course I used good 200*C wire, so the motor can take a lot more abuse now and still come out ok. Had I done this before going up to that race, it would have made that finish line and then some, and still been ok, just hotter than usual. And to prove this to myself, at our recent Atlanta Model Boaters Grand Prix race this past July, I had the recently rewound Leopard back in the boat and running as good as usual. I normally run an ABC 1714-17-45 and that's fast enough to get me into trouble when the water gets rough. It will pull a 1715 but does get a little warmer, so I prop down to be safe and finish the race. But on the last heat of our race, I decided to see if the rewind was actually any benefit I was out of the running cause of a mistake or three anyway. So I put an ABC 1814-17-45 on it, HO LEE SHIP that turned it into a rocket! I don't know how hot it might have gotten cause I only made it 4 1/2 laps before I subbed it by being to aggressive, but man it was fun. I was all over the leader (Doug Smock) and he has recently motored up with a BIG TP replacing his old 1515 Neu.


    So when John's post came up I figured this might be a good chance to get a spare. John's is an 82mm long version, vs my 74mm, but the extra length wont hurt anything in my boat, And the KVs are the same so if I did swap motors, I wont have to change props if I don't want to.

    John agreed to sell me the motor cheap enough, cause it's just a paper weight to him now, I hope he didn't pay to much for it when he bought it. I got it in last evening and tore right into it and found the short right away Where the leg wire bundles wrap over each other on the rear of the motor. There was a little bit of black residue and two or three blown wires. And on the PTO side there was also a tiny spot with just one or two wires blown into. But what happens, when this happens, is that when a wire does get hot enough to burn the insulation off, then it also usually burns the wires that are pressing tightly up against it. And if those wires are on another leg, POOF! Now when the ESC is sending a positive signal on that leg, it runs into the short and either gets in the leg that has the negative side on it, or get into the OFF leg which is supposed to be sending back EMF the the ESC to tell it where the rotor is positioned. So either way the poor ESC can't figure out what to do, so you get the shuttering/ single phasing.

    I'll post a few pictures as I go to try and show what's going on.
    AmpDaddy
    don huff
  • donhuff
    Senior Member
    • Dec 2014
    • 561

    #2
    here's the short. not much to it but enough to confuse the ESC, also see all the room left unused in the slots. This is not only because it's a cheap motor but also has to do with the type of wind that this particular motor had. 1.5Y . It makes two passes through the slots on one side of the stator, but then only one pass on the other????? That leaves a lot of air in the slots which would be a lot better if they were full of copper. That would allow the motor to make a little more power but mostly allow it to handle and get rid of more heat.
    Attached Files
    AmpDaddy
    don huff

    Comment

    • Doug Smock
      Moderator
      • Apr 2007
      • 5272

      #3
      "HO LEE SHIP", I remember saying that myself! Ampdaddy was bringin it!!
      MODEL BOAT RACER
      IMPBA President
      District 13 Director 2011- present
      IMPBA National Records Director 2009-2019
      IMPBA 19887L CD
      NAMBA 1169

      Comment

      • donhuff
        Senior Member
        • Dec 2014
        • 561

        #4
        I didn't like that 1.5 wind, but I really wanted to keep the motor close to the 2200 kv so it would be an easy swap for my 4074-2200.

        But none of the other winds avaliable for that motor are very close, at least the ones that OSE has were not. The Leopard motors website has been down for a few days and I could not look them up on there. But seeing as how the 3D wind was not to much off, the 2 Y was way to low at 1600, but by taking the 2.5Ys/ 1250kv, and multiplying by 1.73 (the difference between a D and a Y, with Ds being higher revving of the two) so 1250 x 1.73 = 2162.5,HEY NOW I can work with that one.

        So I made up a "test bundle" of three wires to see how it might work out. KVs and all that calculating almost never work out very close to what their supposed to be, thus "the test"!

        Well I'll be dern, 2160 kv is what it was actually doing. The math was right for a change! Now I had to make up some wire bundles for the real wind. I ran one wire through the entire wind to get the length proper. Then add a little cause you always need a little more. Then using a bunch of scrap ends and pieces, I stuffed as many strands as I could get into one of the slots. I'm out of the 27 awg that I like to use so I had to use my other spool which is 29 gage. That's pretty small but it just means I'll have to use more strands. BUT good grief, it holds 140+ strands, and that's not really packing it in either. You can never get as much in them while actually lacing it up because of the overlaps of the end turns get in the way. And with a 2.5D wind, I will have to make three passes through each slot. So divide 140 by 3 = 46.66666 but I'm gonna cut that back a little more so it wont be to hard to thread it all through there , and I'm going with 40 even strands. That will leave a little room but will be oh so much more than was in there to begin with.

        And BTW, this is one of the reasons that you have to pay more for a NEU motor. There aint room in one of there stators to put even one more strand of wire! They are as full as they can get. With a TP, there is a tiny bit of room left, but I have not been able to rewind one of those yet. When you get all the wire out of them, the stator just falls all to pieces!


        So I wound it back and it did get pretty full, but if I had to do it over, I would go with a few more strands, maybe 2-3 more. That doesn't sound like much but remember that each bundle goes through each slot three times, so it adds up. And that's just three passes, so imagine what a 6 or 10 turn wind would be like. Just one wire difference really adds up then. PLAN AHEAD is the key words here, and a little practice helps too.

        I'll show a few more pics in the next post.
        AmpDaddy
        don huff

        Comment

        • donhuff
          Senior Member
          • Dec 2014
          • 561

          #5
          Here's the wind after getting it all in there and before pressing the ends flat. Not that you have to press them very much on a Leopard, cause there is always a lot of room left over in the back end of this brand of motor. This is a D so there is even more room because with a Y, you have the connection where all three bundles come together and are soldered and heat shrink applied and then this is pressed down into or on top of the wires.
          Attached Files
          AmpDaddy
          don huff

          Comment

          • donhuff
            Senior Member
            • Dec 2014
            • 561

            #6
            Then after pressing the snot out of it, I actually enjoy doing that.
            Attached Files
            AmpDaddy
            don huff

            Comment

            • donhuff
              Senior Member
              • Dec 2014
              • 561

              #7
              Then all back together and ready for testing.

              Ya better stand back a little, ya never know if sparks are gonna fly or not! Hey, look at that, it WORKS!

              I put the little flywheel on the motor shaft and run it checking the RPM with a photo tach. Then I have a battery tester plugged in to the pack so I get an accurate reading of the voltage under load. 33690 rpm divided by 15.57 volts = 2163.7kv.

              The numbers worked out dead on the target RPM and I end up with a 2160kv. Only 40 shy of my 2200 goal but, It don't get much better than that.
              Attached Files
              AmpDaddy
              don huff

              Comment

              • donhuff
                Senior Member
                • Dec 2014
                • 561

                #8
                Ready to do battle again in some lake across the southeast or maybe Michigan next year! Or maybe it will spend it's days it the "spare motors box" and the old faithful 4074 will never go up in smoke again. ............But I doubt it, I liked the speed that the 1814 gave me. I wonder if it would pull a 1815, or maybe a 1914. I think I smell smoke!
                Attached Files
                AmpDaddy
                don huff

                Comment

                • stadiumyamaha
                  Fast Electric Addict!
                  • Apr 2011
                  • 1284

                  #9
                  Damn, I though I knew something about this stuff until I read this thread. Great craftsmanship man.
                  white geico w/2200kv 3674 leopard 53.5mph 4s2p, geico w/ 1800kv outrunner 52mph on 4s2p, genesis w/2200kv castle 53.8 on 4s2p, impulse 31 w/2200kv castle, stock p1 and ul-1

                  Comment

                  • Doug Smock
                    Moderator
                    • Apr 2007
                    • 5272

                    #10
                    Originally posted by stadiumyamaha
                    Damn, I though I knew something about this stuff until I read this thread. Great craftsmanship man.
                    That's why we call him "Amp Daddy"!

                    Very nice Don!!
                    MODEL BOAT RACER
                    IMPBA President
                    District 13 Director 2011- present
                    IMPBA National Records Director 2009-2019
                    IMPBA 19887L CD
                    NAMBA 1169

                    Comment

                    • T.S.Davis
                      Fast Electric Addict!
                      • Oct 2009
                      • 6221

                      #11
                      Don could write a book.
                      Noisy person

                      Comment

                      • Bp9145
                        Fast Electric Addict!
                        • Jan 2016
                        • 1466

                        #12
                        Originally posted by T.S.Davis
                        Don could write a book.
                        LOL!! Terry, just like in the past some of your comments always cracks me up and this one might not be funny to others but it sure is to me. Maybe I just worked too hard today.

                        Comment

                        • srislash
                          Not there yet
                          • Mar 2011
                          • 7673

                          #13
                          I am impressed Don. And now want to try this, lol. Well, I’ve wanted to for awhile but with this write up I feel I could. Thanks , Shawn

                          Comment

                          • ray schrauwen
                            Fast Electric Addict!
                            • Apr 2007
                            • 9471

                            #14
                            Mary me....

                            JK... Love your stuff.

                            Unfortunately, the goolrc 3670 motor will not accept the 1515 rotor .... it's windings could easily be compressed.

                            If you don't compress the windings like you do Don, don't the windings in air create more motor heat an decrease efficiency?

                            I'm tempted to start tooling parts like you to rewind some duds I have lying around.

                            What kind of press are you using, pressure?

                            If there is one thing I'm good at, it's tinkering like this.

                            I've got a lathe to make some tooling.
                            Nortavlag Bulc

                            Comment

                            • grsboats
                              Senior Member
                              • Jul 2012
                              • 975

                              #15
                              A big thank you for sharing your knowledge with us....just used to do this years ago with my slotcars motors.Gill
                              GO FAST AND TURN RIGHT !
                              www.grsboats.com.br

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