carbon fiber inlay

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  • kfxguy
    Fast Electric Addict!
    • Oct 2013
    • 8746

    #16
    Here's the battery trays compared to the stock junk. They are made of a thin sheet of basswood and a layer of carbon fiber with epoxy soaked in them. Really stiff and light. I chose to go this route and laminate the wood because it was much cheaper materials wise, took less time and the end result was good enough.

    20131029_212655.jpg

    Here's the trays after milling the slots. I messed up. I was supposed to do 4 smaller slots and accidentally went too far. O well.....not making another set.

    20131029_221530.jpg

    Installed in the hull

    20131029_223320.jpg


    Now im waiting on epoxy to dry on the motor mount. I started it already. Not sure if its what im gonna end up with yet tho. We shall see.
    32" carbon rivercat single 4s 102mph, 27” mini Rivercat 92mph, kbb34 91mph, jessej micro cat(too fast) was

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    • Wetter
      Senior Member
      • Aug 2013
      • 241

      #17
      you're on it, nice flippn' job on your batt trays. darn look like the ones i bought.
      keepm' popn'

      Comment

      • kfxguy
        Fast Electric Addict!
        • Oct 2013
        • 8746

        #18
        Originally posted by Wetter
        you're on it, nice flippn' job on your batt trays. darn look like the ones i bought.
        keepm' popn'
        Thanks :) I thought they turned out pretty decent. They aren't perfect but they are close. First time milling wood/cf in my machine. Can't crank down on the vise or they would bend. Im hoping to have this thing ready by the weekend. That depends on how my motor mount turns out.
        32" carbon rivercat single 4s 102mph, 27” mini Rivercat 92mph, kbb34 91mph, jessej micro cat(too fast) was

        Comment

        • Darin Jordan
          Fast Electric Addict!
          • Apr 2007
          • 8335

          #19
          Nice work.

          For what it's worth, I... and Pro Boat, can't stand the wood in the interior either... It makes the boat look kind of cheap.

          Maybe that will change on future offerings. I actually think, with a little redesign of the sponson area, that the battery trays may not even be necessary. Would love to see the cells right on the floors of the sponson canoes.
          Darin E. Jordan - Renton, WA
          "Self-proclaimed skill-less leader in the hobby."

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          • kfxguy
            Fast Electric Addict!
            • Oct 2013
            • 8746

            #20
            Originally posted by Darin Jordan
            Nice work.

            For what it's worth, I... and Pro Boat, can't stand the wood in the interior either... It makes the boat look kind of cheap.

            Maybe that will change on future offerings. I actually think, with a little redesign of the sponson area, that the battery trays may not even be necessary. Would love to see the cells right on the floors of the sponson canoes.
            Thanks Darin!
            I did lower the trays a Tad. The trays sit on the humps toward the outside of the sponsons. It will help with getting the batteries in and out easier. Funny thing is when I removed all the wood stuff, the hull sits flat on a glass table now. Before it would teeter.
            32" carbon rivercat single 4s 102mph, 27” mini Rivercat 92mph, kbb34 91mph, jessej micro cat(too fast) was

            Comment

            • Darin Jordan
              Fast Electric Addict!
              • Apr 2007
              • 8335

              #21
              Originally posted by kfxguy
              Funny thing is when I removed all the wood stuff, the hull sits flat on a glass table now. Before it would teeter.
              That doesn't surprise me at all...

              I usually try to run my Pro Boat stuff pretty close to the factory config to find out what it can do "out of the box", but I'm starting to do more testing and research with "variations"...
              Darin E. Jordan - Renton, WA
              "Self-proclaimed skill-less leader in the hobby."

              Comment

              • kfxguy
                Fast Electric Addict!
                • Oct 2013
                • 8746

                #22
                Originally posted by Darin Jordan
                That doesn't surprise me at all...

                I usually try to run my Pro Boat stuff pretty close to the factory config to find out what it can do "out of the box", but I'm starting to do more testing and research with "variations"...
                Yea I did that too. Lol. It would flip over, over 55 or so mph. After 3 flips, everything inside started coming loose.....the battery trays completely came loose. This is the flip that did it in:



                32" carbon rivercat single 4s 102mph, 27” mini Rivercat 92mph, kbb34 91mph, jessej micro cat(too fast) was

                Comment

                • Fella1340
                  Fast Electric Addict!
                  • May 2013
                  • 1035

                  #23
                  I love how.the battery trays worked out. Nice job. I am curious as to now the machining went. Were
                  you able to plunge and cut and the finished size and still get those nice clean lines or did you start with a smaller diameter cutter and then mill the finished size. I will be doing similar work over the winter
                  And would very much like to know how out did it. Thanks, Jeff

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                  • kfxguy
                    Fast Electric Addict!
                    • Oct 2013
                    • 8746

                    #24
                    Originally posted by Fella1340
                    I love how.the battery trays worked out. Nice job. I am curious as to now the machining went. Were
                    you able to plunge and cut and the finished size and still get those nice clean lines or did you start with a smaller diameter cutter and then mill the finished size. I will be doing similar work over the winter
                    And would very much like to know how out did it. Thanks, Jeff

                    I marked it on the back side. Sanded them to the same exact size on a belt sander. Taped them together with masking tape. Plunge cut both at the same time. It produced a semi clean cut. Didn't splinter the carbon at all. Then I went back over it with a hobby knife and cleaned the holes up. Then finished the edges with 400 grit. I used one size mill bit.
                    32" carbon rivercat single 4s 102mph, 27” mini Rivercat 92mph, kbb34 91mph, jessej micro cat(too fast) was

                    Comment

                    • kfxguy
                      Fast Electric Addict!
                      • Oct 2013
                      • 8746

                      #25
                      Wait till you see what in doing to hold my cooling hose in place. If it works out....its gonna be neat. Hint....made out of cf.....go figure. Lol
                      32" carbon rivercat single 4s 102mph, 27” mini Rivercat 92mph, kbb34 91mph, jessej micro cat(too fast) was

                      Comment

                      • Wetter
                        Senior Member
                        • Aug 2013
                        • 241

                        #26
                        just curious on the CF plates (trays ect...) i know on my rc buggies and cars that on the edges weather be the chassis or shock towers ect...that (we) use CA glue to keep the edges from splintering or fraying on impact, being boats do not tend to incur this type of abuse still i thought i would mention this.
                        is it something you would do or just ignore in a boat?

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                        • kfxguy
                          Fast Electric Addict!
                          • Oct 2013
                          • 8746

                          #27
                          Originally posted by Wetter
                          just curious on the CF plates (trays ect...) i know on my rc buggies and cars that on the edges weather be the chassis or shock towers ect...that (we) use CA glue to keep the edges from splintering or fraying on impact, being boats do not tend to incur this type of abuse still i thought i would mention this.
                          is it something you would do or just ignore in a boat?
                          Pretty much all the carbon gets epoxy on it so it serves the same purpose.
                          32" carbon rivercat single 4s 102mph, 27” mini Rivercat 92mph, kbb34 91mph, jessej micro cat(too fast) was

                          Comment

                          • kfxguy
                            Fast Electric Addict!
                            • Oct 2013
                            • 8746

                            #28
                            Motor mount almost done. Its very very strong. Two layers of probably .050 carbon plate sandwiched together, epoxied and dry overnight. Then I made the sides. Im waiting on some sheets im making to finish curing and ill cut the back part out,epoxy it on then mount it in the hull. I used the stock mount t is why I made this ramp. I felt like motor changes and servicing it was much easier.

                            20131030_231459.jpg

                            20131030_231504.jpg
                            32" carbon rivercat single 4s 102mph, 27” mini Rivercat 92mph, kbb34 91mph, jessej micro cat(too fast) was

                            Comment

                            • Fella1340
                              Fast Electric Addict!
                              • May 2013
                              • 1035

                              #29
                              I am enjoying watching this come together. Keep up the good work!

                              Comment

                              • kfxguy
                                Fast Electric Addict!
                                • Oct 2013
                                • 8746

                                #30
                                Originally posted by Fella1340
                                I am enjoying watching this come together. Keep up the good work!
                                Thanks man. I didn't just make this, I did it a couple weeks ago,but its going in the geico. Its a mamba monster 2 esc that I converted to water cooling. I milled this plate out myself (isn't perfectly symmetrical but it'll work lol) because I didn't like what they offered for a cooling plate.

                                20130922_215429.jpg

                                20130922_215609.jpg

                                20130922_215646.jpg

                                This was my first attempt at milling it out. Forgot to leave material where the screw holes go. Ehh

                                20130922_184354.jpg
                                32" carbon rivercat single 4s 102mph, 27” mini Rivercat 92mph, kbb34 91mph, jessej micro cat(too fast) was

                                Comment

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