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Thanks Rick.
You had a lot to do w/ the inspiration to do this after your "carbon plate lesson" a while back. Really got me off of the "release" scare I used to have. Its on now!!!! Yeah, the HPR.. its not the build that stalling me. Its all those expensive parts that go into it.
I will be in the near future. I want to get a few laps and crashes on a few. Do a little R&D to make sure all is right before I offer them. But it will happen. Hopefully w/in the next few weeks.
I layed up the second one today. I started this one w/ the white epoxy coat. My best lay up job yet. It appears to be flawless. Tomorrow night shall reveal all my ponderments.....
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Second ones out! I popped it a bit premature, but it faired well. I had a heck of a time getting it out. Using plastic wedge spreaders for releasing tools I slightly damaged the finish near the back on one of the sides. No big deal though. She'll buff right out. The epoxy coat seems to have worked extremely well. It also led me to find a few imperfections in the mold that I hope I can fix w/ out sacrificing the finish of the pulled part. Ive heard the glossier your mold, the better the gloss on your finished part, so Im a bit hesitant to take sandpaper to it. I will only need to hit it w/ 400 and up, but none the less, its not going to gloss back out. Perhaps I will just wait until I make the changes to the existing plug and lay up the new mold a bit different to avoid getting bubbles here and there.
Anyway, heres the popped part. I havent cleaned the release agent off it yet so it looks kinda streaky.
#3 getting layed up later today Mr. Wilson.....
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Are you using PVA? You can also just paint in the mold and lay up. Check out RC Universe for some really great FG info.
For canopies I think just vac molding is the easiest and cheapest. I yuse my big shop vac and it sucks plenty.
Great job on it. There are other waxes as well that will release easier.Comment
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Hey Jeff. Combination of Part-all mold release wax and PVA. The first part about fell out of the mold. I dont know why this one was stubbourn.
I hear ya on the expense. Heck, I could have bought a new hull ARTR w/ the amount I have to get all the supplies etc to make this. Definitely not the way to go if you only want to make a part or two. But, I wanted to learn how to mold and produce FG. Besides, I like the strength of it more than the plastic stuff.
Vacu molding may come later.Comment
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Drool....That looks sweeeet! Next project....Your logo.Second ones out! I popped it a bit premature, but it faired well. I had a heck of a time getting it out. Using plastic wedge spreaders for releasing tools I slightly damaged the finish near the back on one of the sides. No big deal though. She'll buff right out. The epoxy coat seems to have worked extremely well. It also led me to find a few imperfections in the mold that I hope I can fix w/ out sacrificing the finish of the pulled part. Ive heard the glossier your mold, the better the gloss on your finished part, so Im a bit hesitant to take sandpaper to it. I will only need to hit it w/ 400 and up, but none the less, its not going to gloss back out. Perhaps I will just wait until I make the changes to the existing plug and lay up the new mold a bit different to avoid getting bubbles here and there.
Anyway, heres the popped part. I havent cleaned the release agent off it yet so it looks kinda streaky.
#3 getting layed up later today Mr. Wilson.....
Government Moto:
"Why fix it? Blame someone else for breaking it."Comment
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Well...you have some of the best stuff then. Be sure the wax layers dry before the next one and do about 5-6.Comment
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Yeah I though about that. Then print it on that translucent paper and set it on before the last layer of cloth.
Thank you Steven.
Oh yes, it took 6 hours to prep it w/ wax for the first pull. I think I figured out why I had an issue. The epoxy top coat I used requires a 1% hardner ratio. I do not have a digital scale and could not do it by volume as the epoxy by itself is thicker than bondo, so its not like you can pour it into a measuring cup etc. So, I guessed. The first layer didnt have enough hardner. The work time is supposed to be 15 min. It took almost an hour for it to kick. The second coat I mixed a bit more and it kicked in about 20 minutes. So, now that its out of the mold, the topcoat is still pliable w/ your fingernail. So, I think this am it stuck because of that. Now that I washed the PVA off (5 minutes ago) the lid feels kinda tacky. Hopefully over time it will cure. I just finished trimming it and set it on my neighbors boat. I think he will like it.Attached FilesComment
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I assume when you say epoxy top coat that it is GelCoat. That is what you should use. Best to spray it in as well but you may not have the gun for that.Comment
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Scott,
Nice job on that canopy.
I use gel coat or flow coat as the first layer.
Brushed in thick, let it sit for a bit , Then add the glass and resin.
Trick- let it sit for a couple of days and cure.
Makes it easer to get it out of the mold.
Lots of work for just a little canopy. I KNOW!!!!
You got skills brother.
Bonewar
SIMRAD MARITIMO TWIN 1512 NEU'S , M12 MARITIMO SINGLE 1527 NEU , SV27 1509 NEU , SV27 NITRO O.S. 18CV-R 3.0cc WATER COOLED RACE ENGINE.
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Nope its a thickened pigmented epoxy. And Im not joking when I say its thicker than bondo. This stuff is no way possible to spray. I used it instead of gelcoat b/c I hate making paint stick to Gel. Only two things bond well to gelcoat, polyurethane and epoxy. Everything sticks to epoxy and thats why I used it.
I also read and was told by a fiberglass distributor that when laying up epoxy parts, you get better adhesion using a thickened epoxy surface coat rather than a normal gelcoat. Im just learning all this, my origianl plan was to use gelcoat. I have gelcoat and have worked w/ it a lot. Plus a quart of gel is under 20 bucks... a qt of thickened epoxy is over $50. But, I got info from 2 different sources recommending the epoxy and one of them didnt carry it and sent me to an online site, so I can be pretty sure he wasnt telling me to make a profit.
Scott,
Nice job on that canopy.
I use gel coat or flow coat as the first layer.
Brushed in thick, let it sit for a bit , Then add the glass and resin.
Trick- let it sit for a couple of days and cure.
Makes it easer to get it out of the mold.
Lots of work for just a little canopy. I KNOW!!!!
You got skills brother.
Bonewar
It is a lot of work. But the reward is well worth it. And yeah, like I said above, I got a little impatient so I popped it 14 hrs after I layed it up. The first part I waited about 24 or 25 hours and as soon as I put a wedge in one side, it was a quiet "pop" and it fell out.Comment
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Pond was lookin pretty cool this am w/ the steam rolling across so I went out and shot some picsComment
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