Help make sense of my collected data

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • Tamelesstgr
    Fast Electric Addict!
    • Jun 2014
    • 1516

    #1

    Help make sense of my collected data

    This brushless conversion learning process has taught me a lot, but I'm also not satisfied with the performance of the Shockwave 26 currently.

    Download on setup:
    HobbyKing 3000kv 2-pole Brushless Motor 4mm connectors
    Aquacraft 45amp ESC w/ 5.5 bullets to battery
    Stock .150 Flex cable from ProBoat

    Amps and watt power measured with GT Wattmeter (Max values only), all tests with fresh 3S Zippy Compact 5000mah 11.1V 40C off balance charger

    OSE Plastic Prop 1.4 x 38mm = 22.77mph | 93.06A | 1032.9W | Motor Temp 162 | ESC 116 | Batt 86 | Run Time 99 sec | MAH added 1608 | Average amps 58.47
    OEM ProBoat Prop 1.34 x 41mm = 24.72mph | 99.00A | 1092.9W | Motor Temp 164 | ESC 120 | Batt 93 | Run Time 65 sec | MAH added 1285 | Average amps 71.17
    Graupner Carbon Prop 1.4 x 40mm = 24.23mph | 84.00A | 943.30W | Motor Temp 124 | ESC 102 | Batt 77 | Run Time 70 sec | MAH added 1110 | Average amps 57.09
    Graupner Carbon Prop 1.4 x 42mm = 25.14mph | 92.99A | 1047.0W | Motor Temp 121 | ESC 102 | Batt 79 | Run Time 75 sec | MAH added 0847 | Average amps 40.66
    Graupner Carbon Prop 1.4 x 45mm = 25.66mph | 103.5A | 1159.4W | Motor Temp 160 | ESC 126 | Batt 93 | Run Time 66 sec | MAH added 1227 | Average amps 66.93
    Octura S/B Prop 1.6 x 37mm = 24.45mph | 94.86A | 1135.4W | Motor Temp 129 | ESC 105 | Batt 87 | Run Time 45 sec | MAH added 0713 | Average amps 57.04

    So to me this data says the best prop is the 1.4 x 42mm as far as speed and average amp draw correct? The thing that I am struggling with is whether or not this motor and ESC combo are worth keeping? I bought them for a good price and don't feel bad, I just know there is more potential. I have a 1500KV ProBoat 6-pole 3650 and a 45amp ProBoat ESC (From a Blackjack 26 I believe) that I might put in the hull and replicate all this data above and see where that gets me.

    Any constructive criticism appreciated, thanks, Ken
    NEVER SATISFIED RACING
    Fine Design 32 V-Hull 4082+6s
  • wuzofoz
    Member
    • Jan 2015
    • 56

    #2
    i have never got into the data side with setting up and can only agree with what you say on best prop based on speed and motor temp. the top speed seems slow for the boat size. what size is the 3000kv motor that's in it?

    as for your other motor. is the 3650 a typo? we use the proboat 3630 1500kv with the 45amp ESC in a controlled class with most of the mono's getting 37mph + speed range

    Comment

    • tlandauer
      Fast Electric Addict!
      • Apr 2011
      • 5666

      #3
      As far as I can remember, the Proboat's 1500kv motor that debuted in the Blackjack 26 and FASTech had the measurement of 36mm x 50mm. The "3650" would have been the correct number considering the can size. Proboat's part number was A3630-1500, a bit confusing but I think we are so used to refer by the can size of the motor these days. Good catch though........
      Too many boats, not enough time...

      Comment

      • wuzofoz
        Member
        • Jan 2015
        • 56

        #4
        was only pointed out to see if i was commenting on the same motor or not. would be so much easier if they all used the same system

        Comment

        • Tamelesstgr
          Fast Electric Addict!
          • Jun 2014
          • 1516

          #5
          Motor with the data collected above is a 13T version in the link below, 36mm x 50mm, but I am really suspect on the KV output in my boat versus a car. The OSE calculator with my combo's is about 40% slower accross the board when entering the calculations. My actual speeds make me think the KV acts more like 2200kv. I'm guessing it's just not the right type of motor for a boat. Too little speed and too much heat.



          On the ProBoat website under discontinued Blackjack 26 products it shows a 3630-1500kv 6-pole motor



          I'll have to measure the motor when I get home, but I think it's longer than 50mm:

          SPECIFICATIONS
          Type:Brushless 6 Pole Inrunner Motor
          Bearings or Bushings:Two 5 x 11 x 5mm Bearings
          Voltage:10-21RPM/Volt (Kv):1500
          Continuous Current:45
          Speed Control:PRB3309
          Overall Diameter:36mm
          Shaft Diameter:5mm
          Shaft Length:18mm
          Overall Length:74mm

          This is what my ESC looks like as well:

          Water cooled for optimum performance without the need for large heat sinks
          The soft start feature slightly limits current to increase the life of the electronic components
          The ESC also features a cutoff voltage indicator that will stop the motor from operating if the batteries are reaching full discharge
          Pre-programmed for use with Ni-MH batteries. Can be programmed for use with Li-Po batteries with PRB3311 Programming Module (sold separately)
          Forward & Brake only


          SPECIFICATIONS
          Forward:Yes
          Reverse:No
          Brake:Yes
          Continuous Maximum Current:45A
          Input Voltage: Minimum 10V, Maximum 21V
          Momentary Peak Current:55A
          BEC Voltage:5.8V
          NEVER SATISFIED RACING
          Fine Design 32 V-Hull 4082+6s

          Comment

          • gearhd48
            Senior Member
            • May 2015
            • 139

            #6
            RE:

            Originally posted by Tamelesstgr
            Motor with the data collected above is a 13T version in the link below, 36mm x 50mm, but I am really suspect on the KV output in my boat versus a car. The OSE calculator with my combo's is about 40% slower accross the board when entering the calculations. My actual speeds make me think the KV acts more like 2200kv. I'm guessing it's just not the right type of motor for a boat. Too little speed and too much heat.



            On the ProBoat website under discontinued Blackjack 26 products it shows a 3630-1500kv 6-pole motor



            I'll have to measure the motor when I get home, but I think it's longer than 50mm:

            SPECIFICATIONS
            Type:Brushless 6 Pole Inrunner Motor
            Bearings or Bushings:Two 5 x 11 x 5mm Bearings
            Voltage:10-21RPM/Volt (Kv):1500
            Continuous Current:45
            Speed Control:PRB3309
            Overall Diameter:36mm
            Shaft Diameter:5mm
            Shaft Length:18mm
            Overall Length:74mm

            This is what my ESC looks like as well:

            Water cooled for optimum performance without the need for large heat sinks
            The soft start feature slightly limits current to increase the life of the electronic components
            The ESC also features a cutoff voltage indicator that will stop the motor from operating if the batteries are reaching full discharge
            Pre-programmed for use with Ni-MH batteries. Can be programmed for use with Li-Po batteries with PRB3311 Programming Module (sold separately)
            Forward & Brake only


            SPECIFICATIONS
            Forward:Yes
            Reverse:No
            Brake:Yes
            Continuous Maximum Current:45A
            Input Voltage: Minimum 10V, Maximum 21V
            Momentary Peak Current:55A
            BEC Voltage:5.8V
            For what is worth, maybe check your drive shaft, I have ran some crap runs only to find out that I needed to upgrade the shaft to a OSE shaft due to higher Rpm's that the proboat shaft can't handle and found it in a state of twisting, any longer and I'd been missing it. Also your collet , check it also! With your set up with the 3000Kv motor you should be at the high 30's- low-mid 40's. again 2 cents worth, but I've ran mid-high 30's with the AQ 2030kv motor and a AQ 50Amp ESC for a 5min run on a 11.1v,5000Mah,50C battery. Depending what performance your looking for, I would drop the 3000kv motor for a 2000kv the AQ 2030kv or the 1500kv you have, I personally don't care for the Proboat ESC you said you had, but it could work, the AQ 45 is a decent one, but higher Amp ESC's are always better in my opinion. Let me know if what your expectations are with this and what your thoughts are with the parts you have and I can help you dial it in, if you'd like.
            SW26 V3 Green 35mph , Swifter Hydro 26. Delta Force 35. cars ,3 Rustlers 45-76 Mph.

            Comment

            • Tamelesstgr
              Fast Electric Addict!
              • Jun 2014
              • 1516

              #7
              I switched from the stock striaght coupler with the set screws 2 weeks ago because it ripped the end of the flexshaft off. Soldered it and am using a 3mm to .150 collet now. Since I have switched to the collet the motor temps have seemed to have increased quite a bit, too hot to touch for 5 seconds. I thought maybe the collet was heavier and adding too much load to the motor. The straight coupler weighs 8g and the collet weighs 7g, so I don't think that's the culprit.

              If the shaft is an issue, can you help me understand what is happening? If the collet has a better "grip" of the cable is it more able to exert more force and twist the cable inside the tube and teflon liner? Could that be what's causing the heat issues and disappointing speeds?

              I was up till 12:30 last night swapping in the 1500kv and ESC with the .150 collet. On 3s I'll only be turning around 16,650 rpms versus the 33,300 rpms from the 3000kv motor. No idea what to expect out of this combo, but I think I'll start with the stock ProBoat prop 1.34 x 41mm. In theory the 1500kv has more torque to spin a larger prop???

              Goal is to run 30-35mph on 3s and not have any heat issues.
              NEVER SATISFIED RACING
              Fine Design 32 V-Hull 4082+6s

              Comment

              • gearhd48
                Senior Member
                • May 2015
                • 139

                #8
                RE:

                Originally posted by Tamelesstgr
                I switched from the stock striaght coupler with the set screws 2 weeks ago because it ripped the end of the flexshaft off. Soldered it and am using a 3mm to .150 collet now. Since I have switched to the collet the motor temps have seemed to have increased quite a bit, too hot to touch for 5 seconds. I thought maybe the collet was heavier and adding too much load to the motor. The straight coupler weighs 8g and the collet weighs 7g, so I don't think that's the culprit.

                If the shaft is an issue, can you help me understand what is happening? If the collet has a better "grip" of the cable is it more able to exert more force and twist the cable inside the tube and teflon liner? Could that be what's causing the heat issues and disappointing speeds?

                I was up till 12:30 last night swapping in the 1500kv and ESC with the .150 collet. On 3s I'll only be turning around 16,650 rpms versus the 33,300 rpms from the 3000kv motor. No idea what to expect out of this combo, but I think I'll start with the stock ProBoat prop 1.34 x 41mm. In theory the 1500kv has more torque to spin a larger prop???

                Goal is to run 30-35mph on 3s and not have any heat issues.
                Yes , the reason for more heat after coupler change was it is working better, not the weight. Good move on changing it! Yes, recheck cable and liner, they get melted together, hence slower speeds. brushed motor boat shafts can go longer without greasing, brushless need to be checked and greased almost after every run to prevent binding. I use OSE Upgraded AquaCraft SuperVee 27 and 27R Cable and trim to lenth on my green Shockwave ( V3) but it will also work on the straight shaft Shockwave versions before it. Just make sure it has a snug fit and doesn't bind in the bushing. Good move on the motor change! From your prop list, try the 442, then the 445 then your 1.6 37mm, that one might be too small dia. but worth a try. I'm thinkin the 445 will do best. if that doesn't help you to get what your looking for try the Proboat 2000kv, comes in 4 or 6 pole, or the AQ 2030kv 6 pole, those for sure would get you 33-37 mph. Again if your ESC is getting too hot, you might want to go to higher Amp ESC or drop the prop size. Hope this helps.
                SW26 V3 Green 35mph , Swifter Hydro 26. Delta Force 35. cars ,3 Rustlers 45-76 Mph.

                Comment

                • kfxguy
                  Fast Electric Addict!
                  • Oct 2013
                  • 8746

                  #9
                  Originally posted by Tamelesstgr
                  I switched from the stock striaght coupler with the set screws 2 weeks ago because it ripped the end of the flexshaft off. Soldered it and am using a 3mm to .150 collet now. Since I have switched to the collet the motor temps have seemed to have increased quite a bit, too hot to touch for 5 seconds. I thought maybe the collet was heavier and adding too much load to the motor. The straight coupler weighs 8g and the collet weighs 7g, so I don't think that's the culprit.

                  If the shaft is an issue, can you help me understand what is happening? If the collet has a better "grip" of the cable is it more able to exert more force and twist the cable inside the tube and teflon liner? Could that be what's causing the heat issues and disappointing speeds?

                  I was up till 12:30 last night swapping in the 1500kv and ESC with the .150 collet. On 3s I'll only be turning around 16,650 rpms versus the 33,300 rpms from the 3000kv motor. No idea what to expect out of this combo, but I think I'll start with the stock ProBoat prop 1.34 x 41mm. In theory the 1500kv has more torque to spin a larger prop???

                  Goal is to run 30-35mph on 3s and not have any heat issues.
                  That's easy but I'm not sure if you have the right setup for the job. First off, the stock Esc and motorbinnrhat boat (1500kv) I was able to squeeze 22-24mph out of it. That was a while back. Knowing what I know now, maybe close to 30 I could get now. If I were you this is what I'd do:

                  1) seaking 120 Esc
                  2) castle 1415 or even easier a tp power 3640 or even a 3630. I'd get around 2200kv and it should run 35ish on 3s. Maybe faster.
                  3) CNC 443 prop

                  You should be able to bend the brass to adjust the prop
                  32" carbon rivercat single 4s 102mph, 27” mini Rivercat 92mph, kbb34 91mph, jessej micro cat(too fast) was

                  Comment

                  • Tamelesstgr
                    Fast Electric Addict!
                    • Jun 2014
                    • 1516

                    #10
                    Unfortunately there is no other purchase options right now, so it's the 1500kv setup or the 3000kv setup. Remember this is my kids boat so it needs to be manageable right now, just want to be able to have him run it without me worried everytime it's out there that it's going to melt down. So if a tamer 1500kv setup that runs cool and gets 25mph, I think that might be a good option for his driving skills right now. Another opportunity for me to be nerdly and gather data to analyze. Unfortunatley it's drawing attention away from my 32 mono build.
                    NEVER SATISFIED RACING
                    Fine Design 32 V-Hull 4082+6s

                    Comment

                    • kfxguy
                      Fast Electric Addict!
                      • Oct 2013
                      • 8746

                      #11
                      Originally posted by Tamelesstgr
                      Unfortunately there is no other purchase options right now, so it's the 1500kv setup or the 3000kv setup. Remember this is my kids boat so it needs to be manageable right now, just want to be able to have him run it without me worried everytime it's out there that it's going to melt down. So if a tamer 1500kv setup that runs cool and gets 25mph, I think that might be a good option for his driving skills right now. Another opportunity for me to be nerdly and gather data to analyze. Unfortunatley it's drawing attention away from my 32 mono build.
                      Ok.
                      32" carbon rivercat single 4s 102mph, 27” mini Rivercat 92mph, kbb34 91mph, jessej micro cat(too fast) was

                      Comment

                      • NativePaul
                        Greased Weasel
                        • Feb 2008
                        • 2760

                        #12
                        A 26" mono is about average for the Mono1 class we race here, our boats are stepped monos and race designed hulls so you could expect us to have a little more speed, but most are in the low 40mph range and get 6+ minutes from 3s 4500mAh so under 45A average, 3000-3500kv is a good range for us, but our motors are MUCH smaller than yours, we generally run long 28mm motors the Leopard 2860 3400kv being very popular, your 3674 will be consuming quite a bit more energy just to spin itself up, and it's maximum efficiency point will be at more amps than any of your setups were pulling.

                        It sounds like your collet could be rubbing on the motor, motors normally have a little endplay but are held roughly central by the magnetism, but the load from the prop will push the shaft right to the back, so it is possible that static you think you have a small gap between the collet and the motor or motor mount, but in use it rubs, push on the collet to see if the gap vanishes.

                        Likewise the flex will coil up slightly under load, reducing it's length so you need to allow a gap between the drive dog/prop nut and the strut/stinger to allow for it to shrink, the rule of thumb is to allow one cable thickness of gap.

                        1500kv will be no good on 3s, it will need a prop so big, you will spin the boat instead of the prop.
                        Paul Upton-Taylor, Greased Weasel Racing.

                        Comment

                        • Tamelesstgr
                          Fast Electric Addict!
                          • Jun 2014
                          • 1516

                          #13
                          Thanks for the information. On the 3000kv motor the collet is approximately .25" off the end bell of the motor, so no rubbing issue there. When considering the gap between the strut and drive dog is supposed to be .150, or the thickness of one strand f the cable? Say a few mm??

                          Great stuff guys, thanks for jumping in.
                          NEVER SATISFIED RACING
                          Fine Design 32 V-Hull 4082+6s

                          Comment

                          • gearhd48
                            Senior Member
                            • May 2015
                            • 139

                            #14
                            Hey are you down state or near Chicago?
                            SW26 V3 Green 35mph , Swifter Hydro 26. Delta Force 35. cars ,3 Rustlers 45-76 Mph.

                            Comment

                            • Tamelesstgr
                              Fast Electric Addict!
                              • Jun 2014
                              • 1516

                              #15
                              I live in Bolingbrook, southwest suburbs of Chicago
                              NEVER SATISFIED RACING
                              Fine Design 32 V-Hull 4082+6s

                              Comment

                              Working...