Hi Ken,
I've been reading along until now, you're doing great!
I have a tip to solder on the brushtab cooling pipes and the capacitors and the leads, without things fall of everytime you put a soldering iron to it...
Here's how I do it:
- I modified a wooden washpeg like in the picture, this enables me to clamp things onto the connectors on the motor and have access with the tip of my soldering iron.
- I make the motor connector strips curved, with a pair of round beak pliers, so it follows the rounding of the brass cooling pipe.
- I lightly tin all items to be soldered onto the connectors.
- Clamp the brass pipe in position with the washpeg and heat it quickly with a 100 W soldering iron (speed is important, as you don't want the entire brushholder inside the motor to become very hot, by 'baking' too long with a small soldering iron, causing the brushholders to loose strength).
- Position the capacitors, by folding one leg over the pipe, clamp and solder, don't forget to insulate the legs from the motorcan.
- Position the pre-tinned motorlead, clamp and solder.
- Solder the two remaining caps end onto the can.
Repeat it for the other brushtab and admire your work...
Regards, Jan.
I've been reading along until now, you're doing great!
I have a tip to solder on the brushtab cooling pipes and the capacitors and the leads, without things fall of everytime you put a soldering iron to it...
Here's how I do it:
- I modified a wooden washpeg like in the picture, this enables me to clamp things onto the connectors on the motor and have access with the tip of my soldering iron.
- I make the motor connector strips curved, with a pair of round beak pliers, so it follows the rounding of the brass cooling pipe.
- I lightly tin all items to be soldered onto the connectors.
- Clamp the brass pipe in position with the washpeg and heat it quickly with a 100 W soldering iron (speed is important, as you don't want the entire brushholder inside the motor to become very hot, by 'baking' too long with a small soldering iron, causing the brushholders to loose strength).
- Position the capacitors, by folding one leg over the pipe, clamp and solder, don't forget to insulate the legs from the motorcan.
- Position the pre-tinned motorlead, clamp and solder.
- Solder the two remaining caps end onto the can.
Repeat it for the other brushtab and admire your work...
Regards, Jan.
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