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Thread: New scratch build 24" mono

  1. #1
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    Default New scratch build 24" mono

    I was going to post this in the "Show Off Your FE Boat - Pictures" section, but then I read the sticky note here titled "Use this area for people that are willing to take pictures and document their build" that says:

    Quote Originally Posted by Diegoboy
    We are going to use this area for people that are willing to take pictures and document the building of their boats.

    Questions you have about your build you are not documenting, do not need to have a thread here

    Just because your topic has the word "Build" in it, doesn't qualify it to be here.

    Thanks!!
    So I figure this is the correct place to put this post (maybe!).

    Anyway, here is the backstory:

    Some time ago, I decided to do a build with my 10 year old son (9 at the time) as a father-son project. I was in to RC planes, but I figured something closer to the ground would be better suited for him to start developing his RC skills, and we figured we would scratch build a 30" cat (you can read about that boat's construction progress here). Progress was slow, but then the Pandemic hit, and suddenly we both had more time for this project. Long story short, that boat is done (well, 99%; I ran out of water hose, so I am waiting for my shipment from OSE to arrive). Here is that boat:

    Octo_Pipex_Pool.jpg

    Now with the boat finished, my boy, God bless him, asked me how we are going to race if we only have one boat! I love it when they ask the right questions... don't you?

    OF COURSE, I now HAVE to build another boat for us to race... So this time, we decided to take things one step further. This time, we would not get the plans from the internet but rather make a design ourselves. I started looking at pictures, and decided to use a Cigarette boat as a base, then fired up AutoCAD, and got to work.

    Obviously, from the base boat, this was going to be a mono hull (I figured it would also be easier to build than the cat, and it has been so far). We also decided on 24" size, and knowing that, we decided to power it using a Leopard 3650 motor with a OSE Raider 150A ESC. I also got a Chinese waterproof servo with metal gears for steering, and will use either the Tactic radio that came with my son's Minimono or added as a second model to my radio (I think the Tactic will be the way to go so that we can race!). Batteries will be 5000 MAh 4S 50C pack.

    From there, the frame was made out of balsa plywood.

    20200427-141013.jpg

    Then the sheeting started...

    20200427-164123.jpg

    20200427-210827.jpg

    And added some flotation foam for safety

    20200428-121115.jpg
    Last edited by jfrabat; 04-30-2020 at 11:43 AM.

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    Finished sheeting the hull; still have not shaped the top part, though...

    20200428-135119.jpg

    Reinforced the hatch area (I know, I went a bit overboard, but it is what I had in hand)

    20200428-193614.jpg

    Added the top shape

    20200428-214424.jpg

    Shape starts to come out!

    20200428-214448.jpg

    I probably in retrospect should have made the transom at 90*, but I can always make a flat area for mounting the hardware.

    Then is now up to glassing.

    20200429-130929.jpg

    I finished the first layer of 2oz fiberglass (will do 2 layers) using epoxic resin (diluted with alcohol). After glassing, I will make the cockpit area and the stringers in the hull to make the glassing process easier (it took me a month or so to glass the cat; this one I did the first layer in a single day, so difficulty level is completely different!).

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    Nice to see scratch builds with wood!
    That feels like a lot of weight and excess power to me. I tend to go smaller motor, lower voltage, but higher kv motor, spinning a smaller prop.
    If it were me, I’d start with a 3000-3500 kv motor on 2 or 3s 2000-3000 mah pack with a 40mm prop.
    Just me though.
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    My sentiments exactly, it is GREAT to see a real build amongst the myriad of RTR mods and off the shelf glass hull fit outs, that are often labeled builds.

    I have strayed away from wood builds myself, and every time I see one it gives me some motivation to get my fingers dirty again.

    I too worry about the weight of that motor, and the torque it may put to the prop. Judging against the size of the hand it looks like the beam at the chines is only about 3" or so which will make it very susceptible to torque roll. I would personally use a 2845 or 2850 motor with a KV between 3500 and 4000 on 3s 3000mAh with 432 prop to keep the weight and prop size down, in order to minimise the torque effects.
    Paul Upton-Taylor, Greased Weasel Racing.

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    Following up on the build...

    Glassed the hull. The entire boat now has 2 layers of 2oz fiberglass. I added an additional strip on the keel (about 2" wide) just for the heck of it.

    20200429-182823.jpg 20200429-182834.jpg 20200430-162504.jpg

    Then I sanded down the excess resin and gave it another coat (this time I did not dilute the epoxy, to make it a thicker layer) to the entire boat to fill in the low spots. I will need to sand this to smooth the resin out. Will probably need to do this at least once more due to my rush job with the second layer (lots of drips and high spots).

    20200501-124016.jpg 20200501-124042.jpg

    Oh, and I was a bit concerned about the stability of the hull (with no weight) in the water, but I put the hull in the pool (prior to the additional coat of resin), and she floats just fine and stable.

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    Quote Originally Posted by Jesse J View Post
    That feels like a lot of weight and excess power to me. I tend to go smaller motor, lower voltage, but higher kv motor, spinning a smaller prop.
    If it were me, I?d start with a 3000-3500 kv motor on 2 or 3s 2000-3000 mah pack with a 40mm prop.
    Just me though.
    Quote Originally Posted by NativePaul View Post
    I too worry about the weight of that motor, and the torque it may put to the prop. Judging against the size of the hand it looks like the beam at the chines is only about 3" or so which will make it very susceptible to torque roll. I would personally use a 2845 or 2850 motor with a KV between 3500 and 4000 on 3s 3000mAh with 432 prop to keep the weight and prop size down, in order to minimise the torque effects.
    Seems you both agree the motor may be too much... I was originally actually thinking of using a 2845 with a 30A ESC (which I have) and 3S pack, but I ask Steven and he recommended I go to 3650 motor with a 150A ESC and 4S (he did tell me the 60A ESC would work, but that if the 150A would fit, it was a better choice). I know nothing of boating in general, so I just went with what the expert told me to do.

    For reference, the beam is a tad over 5.5" (140mm). Here is a pic for reference.

    20200501-151955.jpg

    Ignore the globs of resin; I have to sand it still!

    Since the motor, ESC and props are already on the way to the freight forwarder (I live in Panama, Central America!), I think I will have to make do with the big motor, and maybe limit the speed on the radio (especially since this boat is for my son, so he can race me in the cat). After all, returning it means paying for shipping back to the US! I hope it is not too overpowered or heavy and that the torque does not cause a lot of issues!

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    If you need to limit the torque it is more effective to do it with a smaller prop, thus not only is the torque smaller but the leverage with which it is applied to the hull is smaller. It also has the benefit of the ESC running more efficiently and cooler at full throttle.

    It is a lot wider than I thought, do you have big piano playing hands or was my estimation well off (no offence meant, just curious). I revise my recommendation above to 3500kv and 35-37mm prop.
    Paul Upton-Taylor, Greased Weasel Racing.

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    Quote Originally Posted by NativePaul View Post
    If you need to limit the torque it is more effective to do it with a smaller prop, thus not only is the torque smaller but the leverage with which it is applied to the hull is smaller. It also has the benefit of the ESC running more efficiently and cooler at full throttle.
    I was thinking the same thing today. I have props coming in (40-1.4, 43-1.4, 40-1.6, 42-1.6) so I will play around with those (I will start with the 40-1.4 and take it from there). Or go to a 3S battery and reduce RPMs (and weight!) could also work.

    Quote Originally Posted by NativePaul View Post
    It is a lot wider than I thought, do you have big piano playing hands or was my estimation well off (no offence meant, just curious).
    Oh, I have big hands... HUGE hands!

    Quote Originally Posted by NativePaul View Post
    I revise my recommendation above to 3500kv and 35-37mm prop.
    As I said, since the motor is on its way, and I am overseas, that motor will go in. I will have to make do with it by adjusting the prop. If I need to reduce the prop to 37~38 1.4, I rather get a new prop than pay to return the motor and then pay to get the new one sent...
    Last edited by jfrabat; 05-02-2020 at 05:31 PM.

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    Back to the build... finished sanding the thick layer of resin (spent all morning sanding!)

    20200502-104423.jpg 20200502-104435.jpg 20200502-105244.jpg

    Cut out small triangles from 1/8 Balsa and used them as stringers? Chines? What is the correct term? Anyway, I glued them with CA

    20200502-121104.jpg

    Then I thinned out some more resin and covered the entire boat once again.

    20200502-122324.jpg

    Once this dries, I will sand everything again, and then it is off to primer (and bondo most likely!). The cockpit will all be in the hatch cover, so I will not mess with it at this time.

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    Lift strakes, and I like to test run before adding them. I have removed way more than I have ever added.
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    Quote Originally Posted by Jesse J View Post
    Lift strakes, and I like to test run before adding them. I have removed way more than I have ever added.
    Wish I would have known that the day before yesterday... I have seen them in all the mono hulls I looked at online, so I added them. I tested the hull in the pool, and it parted the water in a nice, laminar flow kind of way, and I even told my wife I was going to miss having that once I added the strakes... Anyway, I "primed" the hull (i use quotation marks, because I did not have any primer left, so I used a high coverage silver paint I had!). There were more imperfections than I expected...

    20200503-093258.jpg 20200503-093310.jpg

    Then I started the bondo part of the process.

    20200503-112942.jpg

    I think I used too little hardner, as it is taking forever to really dry. I guess I will just have to wait it out...

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    Well, I messed up. I had to sand everything off, and it was a REAL PITA!!! The bondo never hardened, and it became this gooey paste that was hard as hell to sand off because it would clog the sandpaper. I ended off using a bit of brake cleaner on paper towel (which removed the paint, but not the bondo) and then going over the entire boat with 000 steel wool (this is what got rid of the bondo!). I then decided to use light paste (which I have used in airplanes before) as filler.

    20200503-171143.jpg 20200503-171154.jpg

    Once the paste was dry and sanded down, I painted the boat again, this time, in white.

    20200503-172434.jpg 20200503-172449.jpg

    It still has some imperfections in the body work (you can easily see them in the pictures), but I think this time it is staying like that! I do not want to mess with Bondo again!

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    Decided not to leave things like that... Sanded down the white, after filling some holes with light puddy, and repainted the top in black. Looks much better, but I will still sand down the black once again, and repaint it to get a better finish.

    20200504-123026.jpg 20200504-123034.jpg

    You can still see some imperfections, but much less noticeable than before. By the way, the color scheme is black on the top and sides and white on the bottom of the hull...

    Whats-App-Image-2020-05-02-at-6-47-09-PM.jpg

    Will have to get the name cut out from white vinyl after the lock down! The cigarette logo I can make here with white waterslide decal paper.

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    I sanded down (a little) he first coat, and gave it a second black coat. Then, masked the hull for the racing stripes...

    20200504-164054.jpg

    After 3 or 4 (or 5, I really do not remember) coats of red paint, WE GOT RACING STRIPES!

    20200504-171022.jpg 20200504-171102.jpg

    Finish is A LOT better now!

    20200504-171120.jpg

    I also think the racing stripes are a bit too far apart, so I am going to ad a thin white stripe towards the center of each red stripe to make them look better. But I ran out of white, so that and the second and third coats of the bottom hull will need to wait.
    Last edited by jfrabat; 05-04-2020 at 07:33 PM.

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    Quote Originally Posted by jfrabat View Post
    I also think the racing stripes are a bit too far apart, so I am going to ad a thin white stripe towards the center of each red stripe to make them look better. But I ran out of white, so that and the second and third coats of the bottom hull will need to wait.
    Well, OBVIOUSLY, I went in a different way... I had some silver, so I painted a center silver stripe. I like the final look!

    20200504-190540.jpg 20200504-190553.jpg

    I also got started on the hatch. Idea is to use 2 dowels at the front, and 1 or 2 nylon screws on the back.

    20200504-221802.jpg 20200504_221856.jpg

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    Love the color combo. I can almost hear the song playing now...
    Vac-U-Tug Jr (13mph)

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    Quote Originally Posted by fweasel View Post
    Love the color combo. I can almost hear the song playing now...
    Thanks! I am also happy with the colors. The Cigarette 1 logos will make it pop even more (I want to put those on once I am done with painting, and I am out of white!). And once the white letters come in, it will look even better! But for that, I will need to wait for the vynil cutting place to open.

    Anyway, more progress! Cockpit is coming along nicely.

    20200505-120607.jpg 20200505-120618.jpg 20200505-120638.jpg 20200505-120646.jpg 20200505-120655.jpg

    I will try to glass the cockpit today. I will only use one layer for the cockpit. Also need to install the front dowels and make the rear holes for the nylon bolts on the back. Color scheme will be white for the interior cockpit, same as the boat for the exterior. Engine bay still undecided (maybe red? Not sure yet what to do with it).

    I cannot wait to get the hardware, motor and ESC for this thing! I want to see it with some hardware installed!!! I am even tempted to put some aluminium tubes on the back to simulate real exhausts... Hmm... maybe even make them the water outlet? I may have to ponder that idea!

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    Very nice work, looks amazing!
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    Quote Originally Posted by Jesse J View Post
    Very nice work, looks amazing!
    Thanks! Today I did some progress. Well, to be perfectly honest, I spent more time fixing my own screw ups than making progress, yet progress was made none the less! I still got 2 visible screw ups, but they are staying in; not much I can do about them now!

    First off, made some progress in painting the canopy/hatch. (1st screw up, the center line is crocked! But I ran out of black also, so it is staying like that). I also put on the Cigarette 1 sticker (2nd screw up, as the borders of the sticker bent under the sticker in 3 places, but, again, it is staying like that).

    20200506-211455.jpg 20200506-211514.jpg

    By the way, the rear hatch is not fully closed on the picture, so ignore that (I just did not want to touch the paint before it fully cured, and the rear red was the last thing I painted).

    The side stickers I will put on AFTER I paint the white bottom hull again (but as you can see, they are printed and cut and ready to go!). In my other boat, the masking tape ripped off one of the water slide stickers, and I do not want to risk that again! As for the interior of the cockpit, I was thinking painting it white, but I kind of dig the wooden look.

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    Well, not much more I can do on this boat at least until the white paint or the hardware and electronics come in except admire it a bit... So, I put in 4 battery packs in it (a 1000MAh 3S, a 1800MAh 3s, a 2100 MAh 3S, and a big @$$ NiMH pack from an old Roomba vacuum cleener) to simulate the final weight of the model with the guts in. Here is how she floated:

    20200507-123214.jpg

    Now the waiting part comes...

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    I think these scratch builds Truly embody this hobby!
    You call them screw ups, but they are really learnings. Especially a scratch design and build, with some design-as-you-go mods. Keep it up!
    Have you seen the outdrive by proboat? This is a 17inch boat, but I think it would look great on yours..
    Attached Images Attached Images
    Last edited by Jesse J; 05-08-2020 at 09:07 AM.
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    Oh, man! I did not even CONSIDER outdrives! I SHOULD have! Imagine something like this on the back of that boat:

    B42515-Red1_medium.JPG

    Oh, man! I am just kicking myself now for not buying that!!!

    But, the things I did order are coming in today, so I will use what I ordered... Still... If only I would have checked!!!

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    Well, the parts got in... Houston, we have a problem!

    I already wrote to Steven to figure out the best way to handle it (they are off until Monday), but seems like the rudder system and flex cable were incorrect.

    Well, the rudder system certainly is, at least. I ordered the Optura Offset Rudder System, which should look like this:

    large__31_03_2007_16_53_oct_offset_rudd_pkg.JPG

    But received this instead:

    20200508-162446.jpg

    Obviously, that will not work in a Mono hull...

    Flex cable also seems a bit thin for a .130; in fact, the threaded part is WAY too short for the props (check out the 40 1.4 prop in it!):

    20200508-162457.jpg 20200508-162514.jpg

    Could this be God/Faith/The Universe telling me I need to get an outdrive for this boat???

    I am really liking this one!!!

    B42515-Red1_medium.JPG

    I wonder if it will work on a mono hull with an angled stern; can it be adjusted like that? Or would I need a bracket to place it perpendicular to the water?

    Of course, if I go in that direction it WOULD leave me with an extra motor... I could always fix that with a new boat, though!
    Last edited by jfrabat; 05-08-2020 at 06:02 PM.

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    OK, guys. Need help with setting up the turn fins and the trim tabs. I got a couple of questions:

    Turn Fins:
    1. I take it the sharpened edge goes to the outside of the boat, right? Like this:
    20200508_173920.jpg

    2. The fins go perpendicular to the angle of the chine, right? Like this:
    20200508-174036.jpg

    3. Turn fins should go on the outermost point of the hull, right?

    4. How deep should I set them up to be?

    Trim Tabs:
    1. Should I make the base angle 0* (parallel to the keel)? Or should I leave a bit of negative angle (raised up slightly)? I know this is NOT the correct angle...
    20200508_173903.jpg

    2. Would I be OK in bending these in the vise to get them to a parallel angle with the keel?

    3. I take it the best position is on the outermost point of the hull, just inboard of the turn fins, correct?

    General:
    1. Should I install these even though I do not yet have a drive system? Or should I wait for the drive to arrive (whichever type it may be)? I still cannot install them today, as I need to wait for the white paint first!

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    I put the sharpened edge on the outside for turn fins. It probably doesn't really matter. Yes, perpendicular to the button of the hull. I usually mount them wide and low on the transom which give you more potential depth depending on the angle you select. They're ultimate depth depends on conditions. Race water, deeper the better. Sport running, sweep them back so they're only in the water when turning.

    Trim tabs should be installed about 1/16" above the bottom of the hull, not flush with it. Yes, bending them in a vise is fine. I usually start with mine just touching a straight edge run along the bottom of the hull. They serve to extend the length of the hull in terms of hydrodynamic affects, but the farther they're angled down, the more they act like brakes. Usually installed as low on the transom as the driveline allows, not out by the turn fins. I'd wait to mount them until you settle on your strut or outdrive situation.
    Vac-U-Tug Jr (13mph)

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    Quote Originally Posted by fweasel View Post
    I put the sharpened edge on the outside for turn fins. It probably doesn't really matter. Yes, perpendicular to the button of the hull. I usually mount them wide and low on the transom which give you more potential depth depending on the angle you select. They're ultimate depth depends on conditions. Race water, deeper the better. Sport running, sweep them back so they're only in the water when turning.

    Trim tabs should be installed about 1/16" above the bottom of the hull, not flush with it. Yes, bending them in a vise is fine. I usually start with mine just touching a straight edge run along the bottom of the hull... ...Usually installed as low on the transom as the driveline allows, not out by the turn fins. I'd wait to mount them until you settle on your strut or outdrive situation.
    Thanks fweasel. This helps a lot...

    Quote Originally Posted by fweasel View Post
    They serve to extend the length of the hull in terms of hydrodynamic affects, but the farther they're angled down, the more they act like brakes.
    Oh, I use them all the time in real boats... They also serve to balance the boat (counteract torque) and to set the angle of plane (bow down for rough water, bow up for maximum speed).

    @fweasel, @JesseJ, @NativePaul, you think this combo of motor/outdrive will work well for me?

    B42515-Red1_medium.JPG

    I know speed will be less than the Leopard motor, but we were all thinking that one was overpowered anyway, right?

    It says "suggested for boats in the 25-35" range" (so I am 1" out of the range!), and includes:
    (1) SSS 2960 Motor 2200kv
    (1) Outdrive
    (1) 36mm bronze propeller

    Looking at the image, it does not seem to be able to adjust for the angle of my stern, but I can make a bracket to make the mount 90*.

    p1-outdrive-dimensions.jpg

    Oh, and by the way, I updated the color scheme, and decided to change the name of the boat...

    Cigarette-Final.jpg

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    I have that on a 24” boat with no turn fins or tabs and it is a wild ride!
    It has a small amount of adjustability 1 or 2 deg max.
    You can tame it down with a smaller prop or try it on 3s.
    As for torque roll, I weight up the port side so it sits a little low on that side... but I don’t spend much time sitting still.
    Also, weight on port helps the long skinny boats be almost self righting.
    Again, the tabs are not necessarily needed; with correct setup the boat is fine with out.
    And turn fins will add an ugly spot on a fine scale build!
    I vote for this outdrive or the steerable faux outboard drive... but then again it is your project!

    I can post a pic of mine if you like.
    Last edited by Jesse J; 05-09-2020 at 08:56 AM.
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    Quote Originally Posted by Jesse J View Post
    I have that on a 24? boat with no turn fins or tabs and it is a wild ride!
    "Wild ride" as in "fun to drive" or as in "difficult to control"?

    Quote Originally Posted by Jesse J View Post
    You can tame it down with a smaller prop or try it on 3s.
    Do you run it with 4S? It says it needs 3S on the site... I do not gave 3S packs.

    Quote Originally Posted by Jesse J View Post
    It has a small amount of adjustability 1 or 2 deg max.
    I will need to make a bracket then. Not a really big problem, though.

    Quote Originally Posted by Jesse J View Post
    As for torque roll, I weight up the port side so it sits a little low on that side... but I don?t spend much time sitting still.
    Also, weight on port helps the long skinny boats be almost self righting.
    Again, the tabs are not necessarily needed; with correct setup the boat is fine with out.
    And turn fins will add an ugly spot on a fine scale build!
    I think I will do similar, and load on the port. I would install the tabs, but mostly because I think they help with the scale look, but if I go with the P1, I will skip the turn fins.

    Quote Originally Posted by Jesse J View Post
    I have that on a 24? boat...
    Steven mentioned in an e-mail that this drive will make the boat slower and will add a lot of maintenance. Could you share a video of you boat running, to have an idea of the speed I could expect? And are you using the stock prop? Also, what is maintenance like?

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    I found that the center of the prop works well even with the keel. That means your transom would have to be 65mm high to accommodate the outdrive unit you show. And you would need a vertical mount...
    I modify my vote to the steerable faux outboard.

    Maybe you could design your next build around the outdrive unit? They sure are sexy!
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    Quote Originally Posted by Jesse J View Post
    I found that the center of the prop works well even with the keel. That means your transom would have to be 65mm high to accommodate the outdrive unit you show. And you would need a vertical mount...
    I modify my vote to the steerable faux outboard.

    Maybe you could design your next build around the outdrive unit? They sure are sexy!
    I have 68mm in the transome... I was measuring to see if it would fit last night, and it would. I would just need to replace 2 bolts to make them longer. Bit it would fit... Maybe carve a bit the rear square balsa block I used to keep the canopy in place, but that is overdone anyway, so no huge issue.

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