I think you should start with the 44mm, 61.6mm total pitch prop. Check the temperatures on the batteries, motor, esc, and all the connections after some hard runs. If nothing is to hot, then move up to the 46mm, 64.4mm total pitch prop. You are correct that the x457 that I tested recently has a 79.8mm total pitch BUT I've got a bigger motor than stock. More importantly, your props are three blades and they put a lot more strain on the motor/esc/batteries/etc than a two blade prop. If you had a two blade and a three blade prop with the same total pitch, the three blade will be much harder for the boat to turn. I think your two big 3 blade props are going to be to much for your 3782 motor but that's just an educated guess.
You still didn't say how the crack happened. Was it cracked in shipping? Did it have a high speed wreck on the water? Did he hit something????
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